IOT CCP and Pouch Weight Monitoring
CCP monitoring is live: pasteuriser temperature and FDV cut-off are logged from IoT sensors, and pouch weights from the packing line are checked hour by hour (sensor hardware required).
This module connects the packing floor and the pasteuriser to EasyDairyERP through IoT sensors (sensor hardware required). CCP monitoring is live.
On this page
OverviewHow CCP and pouch weight monitoring works
Sensors log the pasteuriser’s CCP data and the pouch weights; the data is stored on a server at your plant for multiple years; and deviation reports show where action is needed.
The package covers both pouch weight monitoring and pasteuriser and CCP data logging on the plant server.
Monitoring complements the production module: the batch, the QC entries and the CCP log describe the same run from three sides.
- One package for the packing floor: pouch weight monitoring and pasteuriser and CCP data logging, both on a server at your plant
- Multi-year storage of sensor data on the plant server
CCPPasteuriser temperature and FDV cut-off
IoT CCP data logging records the pasteurisation temperature and the FDV cut-off from the sensors, giving real-time CCP monitoring. CCP monitoring is now live.
The log is the evidence that every batch was pasteurised correctly.
Because the data comes straight from the sensors, the CCP record does not depend on someone noting temperatures by hand during a busy shift. The log can be read alongside the batch records in production.
- IoT CCP data logging: pasteuriser temperature and FDV cut-off, logged to a server at your plant
- CCP monitoring is live (approved)
- IoT integration for real-time CCP monitoring ‘Now Live’
Pouch weightPouch weight logging and deviation reports
Pouch weights are logged from the packing line, with one weight scale per two filling heads, giving head performance, shift-wise packing performance and the weight variation the metrology department needs. Weight sampling controls pouch excess and accuracy.
The Pouch Weight Monitoring Deviation Analysis and the Hourly Pouch Weight Deviation Report show where weights drifted.
The hourly report lets the packing supervisor correct a drifting head within the shift, rather than finding the excess or shortfall at the end of the day.
- Pouch Weight Monitoring Deviation Analysis
- Hourly Pouch Weight Deviation Report
- Pouch weight logging from the packing line
- One weight scale per 2 heads: Head performance, shift-wise packing performance, weight variation for metrology
- Weight scale weight sampling: Pouch excess control and accuracy
SpecificationsAt a glance
| CCP | Pasteuriser temperature, FDV cut-off |
|---|---|
| Pouch weight | One scale per two heads; hourly deviation |
| Storage | Multi-year, on a server at your plant |
| Hardware | IoT sensors required |
FAQFrequently asked questions
Is CCP monitoring live?
Yes.
Does it need hardware?
Yes, IoT sensors and weight scales on the line.
Where is the data stored?
On a server at your plant, for multiple years.
Keep exploring at your own pace
Every module page walks through the screens, reports and mobile apps in the same way, so you can see exactly how EasyDairyERP fits your dairy.
When you have seen enough, we are happy to show it to you live on our sample data: book a demo or call +91 94880 59495.