IOT CCP and Pouch Weight Monitoring
CCP monitoring is live: an IoT gateway logs pasteuriser temperature and FDV cut-off straight from the line, and connected scales log pouch weights per packing head, all inside EasyDairyERP.
CCP monitoring from the pasteuriser
Pasteuriser temperature and FDV cut-off logging
An IoT gateway on the pasteuriser controller and sensors logs holding-section temperature continuously, plus every FDV diversion event with start, end, duration and the temperature that triggered it.
- Continuous holding temperature
- FDV events with duration
- Buffers if the network drops
Live CCP view, linked to batch quality
Readings appear live, so deviations are seen as they happen. Data is linked to batch quality records for FSSAI or customer audits, with analysis per shift and day and a live view on mobile.
- Live on screen and mobile
- Linked to batch records
- Shift and day analysis
Part of the ERP, stored on your server
CCP monitoring is part of EasyDairyERP, not a separate system. Several years of readings are kept on your own server (Enterprise), and more sensors such as chilled outlet, hot water and silos can be added. The gateway and sensors are additional hardware.
- Multi-year on-premise storage
- More sensors can be added
- Enterprise edition
Pouch weight monitoring
One weight scale per 2 heads
Sample pouches are weighed at the filler on a connected scale. One scale serves two heads, giving head performance, shift-wise packing performance and weight variation for metrology.
- Head-wise performance
- Shift-wise packing performance
- Metrology records
Hourly Pouch Weight Deviation Report
Hour-by-hour pouch weight deviation for each packing head, so overfill or underfill is corrected within the shift.
- Hour-wise deviation
- Per head and per machine
- Average excess over target
Deviation analysis and weight sampling
Pouch weights are compared with target and every deviation is analysed. Sampled weights help control excess fill and keep pouches accurate.
- Pouch Weight Monitoring Deviation Analysis
- Weight sampling
- Feeds pouch TS control
Walk through every function in the guided demo tour
Short cards for each screen and report, with links to the step-by-step Docs.
Related pages
Built for dairies, by a dairy software team since 2015
Every plant screen shown here runs on the same database as procurement, sales, stores and accounts, so a batch, a pouch or a GRN is never re-entered.
When you have seen enough, we are happy to show it to you live on our sample data: book a demo or call +91 94880 59495.